Resistant Composite Mat : Designed For Ship Hulls And Saltwater Exposed Structures
⚡️ Glass Fiber Composite Mat Types - Structural Advantages & Key Applications
Discover high-performance reinforcement solutions for composites manufacturing
1. Stitched Mat + Woven Roving Composite (Cost-Effective Solution)
- Layer Construction: Mechanically bonded stitched mat (200–600g/m²) & woven roving fabric (300–900g/m², plain weave)
- Core Performance:
- 280N/50mm Warp/Weft Tensile Strength - 30% higher interlaminar shear vs standard mats
- FRP Cost Reduction: 15% material savings for hand lay-up/spray-up processes
- Top Use Cases:
- Marine Decking: EWRM1050 composite mat for shipbuilding & pipe rehabilitation
- Building Partitions: Secondary reinforcement in low-load concrete structures
2. Stitched Mat + Biaxial/Multiaxial Fabric (High-Strength Composites)
- Technology Advantage:
- 0° & 90° Non-Crimped Fibers - Eliminates 30% strength loss in woven rovings
- Lightweight Composites: Up to 36% weight reduction for automotive/energy sectors
- Industrial Applications:
- Wind Turbine Blades: ELTM800/225 biaxial fabric mat for spar cap reinforcement
- Auto Structural Parts: EBXM600/300 (±45°) for impact-resistant bumpers & hulls
3. Surface Veil Composites for Superior Finish
- Material Options:
- Glass Surface Veil (EC340): ≤0.8μm roughness for gel coat adhesion
- Polyester Veil (PEC240): ≤50s resin impregnation for RTM/pultrusion
- Critical Benefits: ISO-certified surface quality for architectural profiles
4. PP Sandwich Core Composites - Lightweight Insulation
- Hybrid Structure: Polypropylene core + dual-layer stitched mat
- Technical Superiority:
- 0.035W/(m·K) Thermal Conductivity - B1/A1 fire rated panels
- 0.75 NRC Acoustic Rating - Vibration damping in rail/aviation
Technical Specifications: Glass Fiber Mat Data Sheets
Table 1: Woven Roving Composite Mats (Pipe/Construction Grade)
| Product Code |
Layer Structure |
Weight (g/m²) |
Strength (N/50mm) |
Industries |
| EWRM1050 |
450g mat + 600g roving |
1050 |
≥280 warp/weft |
Marine, Infrastructure |
| EWRM1250 |
450g mat + 800g roving |
1250 |
≥300 warp/weft |
Ship Lamination |
Table 2: Biaxial Composites (Wind Energy/Automotive)
| Model |
Construction |
Weight (g/m²) |
0° Direction Strength |
Primary Usage |
| EBXM600/300 |
300g mat + ±45° biaxial |
900 |
≥300N/50mm |
Auto Parts |
| ELTM800/225 |
225g mat + 0°/90° 600g fabric |
825 |
≥330N/50mm |
Wind Turbine Blades |
| EMK450+BX800 |
450g mat + 800g biaxial |
1250 |
**≥350N/50mm** |
Heavy-Duty Blades |
Table 3: Surface Finish Composites
| Product ID |
Type |
Weight (g/m²) |
Surface Roughness |
Optimal Process |
| PEC240 |
Polyester veil + mat |
240 |
≤1.0μm |
Pultrusion |
| EC340 |
Glass veil + fabric |
340 |
≤0.8μm |
RTM, Vacuum Infusion |
Table 4: Insulation Sandwich Panels
| Item No. |
Composition |
Weight (g/m²) |
Fire Rating |
Application Example |
| E-MP1100 |
180g PP core + 2x450g mats |
1080 |
B1 |
Train Cabin Walls |
| E-MP1760 |
250g PP core + 2x750g mats |
1750 |
A1 |
Industrial Equipment |
✅ Critical Parameters:
- Moisture Content ≤0.2%
- Width Range 1040–3800mm (±3mm)
- EMC Standards ASTM D3656
Industrial Packaging & Logistics
- Roll Specifications:
- Core: Ø76mm reinforced paper tubes
- Length: 20–100m per roll (≤80kg)
- Moisture Protection:
- Anti-static PE inner layer (>95% humidity barrier)
- Weatherproof corrugated boxes
- Global Shipping:
- 40HQ Container: 18–22 pallets (≈25 tons)
⚙️ Technical Support Services
- Custom Composite Mats: Adjust fiber angles (±60°), weight (200–4000g/m²), core materials (PP/balsa)
- Material Testing Reports: ISO 14130 shear strength (≥25MPa) + resin flow data
- Temperature Monitored Shipments: Real-time humidity/tracking
Request Custom Quote & Samples:
